Freda went clunk!

Technical questions and answers about the Mazda Bongo

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Re: Freda went clunk!

Post by scanner » Sat Aug 29, 2009 11:53 am

owelly wrote:Firstly, bleeding the coolant system isn't the bizzarre magical dance as folks would have you believe. It's common sense to any proficient mechanic.
Then just why do so many manage to get it so very, very wrong?

Are too many not as proficient as they think they are?
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missfixit70
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Re: Freda went clunk!

Post by missfixit70 » Sat Aug 29, 2009 2:59 pm

owelly wrote:Firstly, bleeding the coolant system isn't the bizzarre magical dance as folks would have you believe. It's common sense to any proficient mechanic.
Secondly, what was wrong with the pump? A 'sheared gasket' makes no sense. A leaky gasket does but that would require a new gasket to fix it, not a new water pump. A gasket wouldn't rattle as it fell off even if it could fall off! If the pump had seized and the pulley had sheared, as long as you stopped ASAP and the coolant temperature didn't shoot up, then you shouldn't have overheated the engine.
Thirdly, when the vehicle overheated after the pump fitting, as long as you stopped before the temp left the top of the gauge, then you should be OK. I would top it up with water, open the bleed pipe and let the water run through and then hold the bleed pipe as high as it will go, and overfill the expansion bottle. Leave the cap off and start the engine for 30 seconds or so. Then drop the bleed pipe until the expansion bottle level is correct. Fit the bleed pipe bung and expansion bottle cap. Run the engine for a few minutes then check the level. Go for a run and check again.
Fourthy, do a little dance as your Freda is as good as new. Hopefully.....
Using that method is why people will end up with an overheated engine, you need to get the engine warm enough to open the stat (unless your stat has been removed or drilled - either is a no-no as it's going to mask another problem) otherwise you will most probably get airlocks. You may get lucky once or twice doing it like that, but is it worth taking the risk? I've done mine several times & it took a minimum of half an hour before the stat opened, bottom hose got warm & all the air was expelled, even then it had dropped by half an inch or so in the expansion tank the next day.
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owelly

Re: Freda went clunk!

Post by owelly » Sat Aug 29, 2009 7:43 pm

As a fully qualified mechanic and engineer (for over 20 years), I can happily say that bleeding the air from any engine uses the same basic principles of physics! Lets say the stat is closed; the coolant can go through the engine the other way. Or does the Bongo have some magical non-return valve fitted? I've bled my own Bongo several times with no problems. I've also drained and filled dozens of other Bongos with no problems. I've even talked someone through bleeding a Bongo whilst they were in the middle of France!!

I'm suddenly remembering why I stopped posting on here!
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missfixit70
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Re: Freda went clunk!

Post by missfixit70 » Sat Aug 29, 2009 8:31 pm

If it is as easy as you say, why do so many end up not being bled properly?
AS the waterpump pumps one way, & air is trapped in parts of the coolant system due to the stat being closed, if that air cannot find it's way out, how is it bleeding?
If you question other peoples methods (in a less than diplomatic fashion) I'm afraid you're going to have people question your methods, that's the basis of a forum.
I think many respected Bongo knowledgable garages & mechanics will disagree with your method, but if it works for you, carry on :D
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bongo bri

Re: Freda went clunk!

Post by bongo bri » Tue Sep 01, 2009 8:23 pm

Well I am eating my words :evil:

Took the van to the in laws tonight (about a mile away) and on the way back the temp shot up (about 200 yards from home) so we stopped. Loud hissing noise and steam.

I'll be phoning the mechanic on Tuesday. Do you think he didn't bleed it right??
("Oh, I've replaced the coolant and bled 3 or 4 of these a week when my mate had his import business....")
:cry: :cry: :cry: :cry:
Hi Both
Sorry to hear this. Whats the latest. Hope you get it fixed soon.

Hope to see you at Hurley

Brian & Mary
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Sar N Ade
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Re: Freda went clunk!

Post by Sar N Ade » Tue Sep 01, 2009 9:03 pm

Hello Brian and Mary,

I phoned the mechanic and left a message this morning. He hasn't called back yet :evil:
He is MOTing the in-laws car tomorrow so hopefully they will say something.

We may come to Hurley in the Fiesta and sleep in the awning. :oops:
Hopefully the mechanic will sort it by then.
Either way we should see you there :wink:

Sarah
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Re: Freda went clunk!

Post by djswain1 » Tue Sep 01, 2009 9:14 pm

Sarah I hope you get it fixed to your satisfaction.
I'm new to Bongo's and will be doing my coolant change sometime in the near future & am pondering the varying types of alarm etc available.
Knowing what the original failure with the pump was would be helpful if you still get problems.
(none of the following is Bongo specific advice but it comes from 15 years of marine diesel experience - I wait with baited breath to be shot down in flames.. :shock: ) Most severe overheat damage is done when the engine is at medium to high load with high internal cylinder temperatures, I doubt that was the case if you were just going a mile around the corner... & hopefully it may just be case of getting the airlocks out & coolant level correct.

Some thoughts on the subject:

This is some general advice when changing coolant on an engine that can be difficult to bleed (they vary, some types are always worse than others)

1. Know the coolant capacity of the engine

2. Make sure the system is drained completely before filling

3. Fill very slowly, put in a bit in at a time & don't be tempted to rush it..

4. Measure how much you put in & make sure you have filled it close to the stated capacity
(you don't have to be exact..)

5. Top up with the engine running (give it some revs as the circulating pumps only stir the coolant round a little at idle) for a couple of minutes

6. Run the engine at light load until the stat opens keep an eye on the temp gauge (even if it is a rubbish one) and check hose temp to make sure the coolant is circulating

7. Re-check the coolant when the engine has cooled down & top up if required (it often is..)

8. Keep an eye on temp & level the next couple of times you use it.
Dave & Jo
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missfixit70
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Re: Freda went clunk!

Post by missfixit70 » Tue Sep 01, 2009 9:39 pm

Good general advice, but with the bongo you have a bleed hose that you need to utilise to bleed the air out & I don't know if anyone has managed to empty a bongo's cooling system sufficiently to them replace exactly the stated 13.5 litres capacity, hence the need to flush thoroughly, making sure the stat opens (or flush through with stat out, then replace).
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Sar N Ade
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Re: Freda went clunk!

Post by Sar N Ade » Wed Sep 02, 2009 8:58 am

Thanks for the reassuring words Dave. I really hope you are right [-o<

As for the advice well it is all greek to me, which I why we took the van to a mechanic who we have known for years (well, decades...) who said he had worked on Bongos many times and knew their coolant system foibles. To be honest if HE couldn't get it right there is no way we wil be trying to do it ourselves (whatever the father-in-law says :evil: )

Hopefully mechanic will return my call today and we will know where we are :roll:

Sarah
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Re: Freda went clunk!

Post by Sar N Ade » Wed Sep 09, 2009 1:39 pm

Well, here is the story so far :roll:

Bongo went bang on the way home from hols. AA towed us home.
New water pump bought, fitted by our regular mechanic.
Apparently he ran the engine all day to ensure no overheat (did it without affecting the fuel level though :-s )
We drove less than 2 miles and the van overheated. This was Friday of the Bank Hol weekend.
Phoned mechanic Tuesday, Wednesday, Thursday leaving a message and number each time. Phoned again Thursday afternoon & he answered. Promised to come and look at it on Friday.
Never turned up.
Phoned & left a message Monday, phoned on Tuesday and he answered. Promised to come and look at it Tuesday afternoon. Never turned up.

So now we have a Bongo with an unknown cooling problem. It may only be a pipe not fitted correctly, or it may be a new cylinder head for all we know. We can't look at it this weekend as we are with the Costwold & Chilterners (not in the Bongo though, obviously :( )

We cannot move the van until it is looked at. I am concerned about Adrian doing the work as he is very handy with carpentry, plastering, plumbing and electrics but is not so clued up over cars. His Dad (who is on holiday for the next 2 weeks) does know about cars but tends to 'know best'. For example, he told me before he went away that overheating cannot affect the cylinder head. He could read the overheating factsheet (already printed off) and ignore parts of it.

I know I am inventing problems before they arise (I do that I'm afraid #-o ) but I am really not sure what to do next...apart from shout at the mechanic if I see him.
He won't be servicing and MOTing the Fiesta from now on :evil: so if anyone can recommend a reliable mechanic in the North Bristol area I would appreciate it.

Cheers

Sarah

PS Sorry for the long grouch :?
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Re: Freda went clunk!

Post by not so old » Wed Sep 09, 2009 2:05 pm

Sar N Ade wrote:Well, here is the story so far :roll:

Bongo went bang on the way home from hols. AA towed us home.
New water pump bought, fitted by our regular mechanic.
Apparently he ran the engine all day to ensure no overheat (did it without affecting the fuel level though :-s )
We drove less than 2 miles and the van overheated. This was Friday of the Bank Hol weekend.
Phoned mechanic Tuesday, Wednesday, Thursday leaving a message and number each time. Phoned again Thursday afternoon & he answered. Promised to come and look at it on Friday.
Never turned up.
Phoned & left a message Monday, phoned on Tuesday and he answered. Promised to come and look at it Tuesday afternoon. Never turned up.

So now we have a Bongo with an unknown cooling problem. It may only be a pipe not fitted correctly, or it may be a new cylinder head for all we know. We can't look at it this weekend as we are with the Costwold & Chilterners (not in the Bongo though, obviously :( )

We cannot move the van until it is looked at. I am concerned about Adrian doing the work as he is very handy with carpentry, plastering, plumbing and electrics but is not so clued up over cars. His Dad (who is on holiday for the next 2 weeks) does know about cars but tends to 'know best'. For example, he told me before he went away that overheating cannot affect the cylinder head. He could read the overheating factsheet (already printed off) and ignore parts of it.

I know I am inventing problems before they arise (I do that I'm afraid #-o ) but I am really not sure what to do next...apart from shout at the mechanic if I see him.
He won't be servicing and MOTing the Fiesta from now on :evil: so if anyone can recommend a reliable mechanic in the North Bristol area I would appreciate it.

Cheers

Sarah

PS Sorry for the long grouch :?


Hi Sarah, I can't believe that mechanic is ignoring you :shock: What a rotter :evil: It's a pity you aren't here. There is a great guy down the road who would look at it, I'm sure. I will give you his number for future use. He has done all our jobs, but not a Bongo specialist. He just checks the fact sheets etc and does accordingly. I hope you can find someone in Bristol very soon, or your mechanic comes back. Fingers crossed

Anna
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So it's good to make things worse as soon as possible!
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