Re: 2.0 petrol stalling when idling or braking
Posted: Tue May 09, 2017 10:48 pm
Think back to what you have done in those last checks and recheck everything look again at the wiring to that that throttle pot check the pins are not damaged or pushed back in the plug.
In your image of the dissy you posted earlier you can see the position of the leads just check they are the same as that image.
I think we should swop out the dissy cap and rotor to eliminate them. You may have a Euro Car parts near you they list those items. In the mean time check the following.
Open the engine cover on the top of the engine at the front is the ISC valve. touch the top of it and turn on the ignition but dont crank, you should feel or hear a buzzing as the valve sets itself up.
https://goo.gl/photos/PgeNqWkKqjTKzWMD9
Switch off the ignition
On the near side attached to the chassis rail you will see a black plastic canister next to that that is a small solenoid (purge valve) this degases the tank when you start up
Briefly gasses build up in the fuel tank for a number of reasons emissions regs require these vapours are held in the system,this black canister is where they are held.
https://goo.gl/photos/bjBVWpjRadnm7rxz9
On later vehicles, OBD2 on, the opening of the purge valve is done by the ECU based on readings it receives from sensors around the engine.
From the diag socket I guess yours is not OBD2.
Prior to OBD2 they are simpler in operation. They will open in a number of ways and I am not 100% how the Bongo does this so we can cover three , we only need a result in one.
Switch on the ignition and listen for a click from that purge valve if it doesn't click try cranking the engine and see if it clicks then if it still doesn't click start the engine whilst touching the top of the solenoid and after a bit when the engine warms up it should click.
If yes this would indicate the solenoid is working, it could still fail internally (mechanically) but usually if they click they work.
Next is the crank sensor at the front of the engine by the lower pulley.
Check here for any sign of muck around the sensor particularly at the pick up end. Remove the plug and check the internal pins have not moved up inside the plug and then give the contacts a clean with nail varnish remover and someone elses toothbrush. check the wires at the plug and refit. Next check the pulley itself with the engine running is there any sign of erratic movement or flapping about . If you have a socket big enough check the pulley bolt for tightness.
Now check the engine earth with the multimeter set to OHMS put one end on the block and the other on the chassis you should have reading of less than .75 ohm engine off.Check the charge rate, put the meter across the battery + - set up for DC volts and note what charge rate you are getting immediately after start up.
Now check through all the vacuum pipes these can be tiny and may look like wires look especially around that evap unit.
Best thing to be sure is to check all the rubber pipes you can find doesnt really matter what they are for check them all.
Now check all the induction hoses after the Air Flow Meter (AFM) the thing that sits on the top of the air filter
This one has a blue dot.
https://goo.gl/photos/GKCdAc8mdnkTfn2G9
Look for cracks and splits in the pipework pay particular attention to underside of the duct at the point that it attaches to the engine throttle body at the back of the engine.
https://goo.gl/photos/VxUyZwFnvc7CszrV7
Last on the list for the time being is the Pollution Control Valve (PCV) this pushes into the front of the rocker cover and helps maintain the correct pressure inside the engine whilst not letting any nasty gases out to the atmosphere.Essentially its a one way valve. Its worth noting here that the pipe work from here runs under the manifold to a tee piece these pipes should also be checked.The fit here is not particularly tight but that`s OK providing they are not "falling off" loose.
Remove the valve and suck and blow it should allow air one way and not the other. If you have some carb cleaner or petrol it would be an good time to give that a bit of a flush out. Don`t use nail varnish remover here.
https://goo.gl/photos/2u3EDXNnyYSo3Hp9A
How did that go?
PM sent.
In your image of the dissy you posted earlier you can see the position of the leads just check they are the same as that image.
I think we should swop out the dissy cap and rotor to eliminate them. You may have a Euro Car parts near you they list those items. In the mean time check the following.
Open the engine cover on the top of the engine at the front is the ISC valve. touch the top of it and turn on the ignition but dont crank, you should feel or hear a buzzing as the valve sets itself up.
https://goo.gl/photos/PgeNqWkKqjTKzWMD9
Switch off the ignition
On the near side attached to the chassis rail you will see a black plastic canister next to that that is a small solenoid (purge valve) this degases the tank when you start up
Briefly gasses build up in the fuel tank for a number of reasons emissions regs require these vapours are held in the system,this black canister is where they are held.
https://goo.gl/photos/bjBVWpjRadnm7rxz9
On later vehicles, OBD2 on, the opening of the purge valve is done by the ECU based on readings it receives from sensors around the engine.
From the diag socket I guess yours is not OBD2.
Prior to OBD2 they are simpler in operation. They will open in a number of ways and I am not 100% how the Bongo does this so we can cover three , we only need a result in one.
Switch on the ignition and listen for a click from that purge valve if it doesn't click try cranking the engine and see if it clicks then if it still doesn't click start the engine whilst touching the top of the solenoid and after a bit when the engine warms up it should click.
If yes this would indicate the solenoid is working, it could still fail internally (mechanically) but usually if they click they work.
Next is the crank sensor at the front of the engine by the lower pulley.
Check here for any sign of muck around the sensor particularly at the pick up end. Remove the plug and check the internal pins have not moved up inside the plug and then give the contacts a clean with nail varnish remover and someone elses toothbrush. check the wires at the plug and refit. Next check the pulley itself with the engine running is there any sign of erratic movement or flapping about . If you have a socket big enough check the pulley bolt for tightness.
Now check the engine earth with the multimeter set to OHMS put one end on the block and the other on the chassis you should have reading of less than .75 ohm engine off.Check the charge rate, put the meter across the battery + - set up for DC volts and note what charge rate you are getting immediately after start up.
Now check through all the vacuum pipes these can be tiny and may look like wires look especially around that evap unit.
Best thing to be sure is to check all the rubber pipes you can find doesnt really matter what they are for check them all.
Now check all the induction hoses after the Air Flow Meter (AFM) the thing that sits on the top of the air filter
This one has a blue dot.
https://goo.gl/photos/GKCdAc8mdnkTfn2G9
Look for cracks and splits in the pipework pay particular attention to underside of the duct at the point that it attaches to the engine throttle body at the back of the engine.
https://goo.gl/photos/VxUyZwFnvc7CszrV7
Last on the list for the time being is the Pollution Control Valve (PCV) this pushes into the front of the rocker cover and helps maintain the correct pressure inside the engine whilst not letting any nasty gases out to the atmosphere.Essentially its a one way valve. Its worth noting here that the pipe work from here runs under the manifold to a tee piece these pipes should also be checked.The fit here is not particularly tight but that`s OK providing they are not "falling off" loose.
Remove the valve and suck and blow it should allow air one way and not the other. If you have some carb cleaner or petrol it would be an good time to give that a bit of a flush out. Don`t use nail varnish remover here.
https://goo.gl/photos/2u3EDXNnyYSo3Hp9A
How did that go?
PM sent.