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'Turbo' How to Replace
Posted: Fri May 21, 2010 9:01 am
by Boots
Hi All,
I'm still having problems sorting out my turbo problem.
The unit went 'bang' and its going to be a long wait to get it replaced at a garage.
I have sourced a 2nd hand unit, which is what was/is on offer at the garage.
I still can not find any information on how to diy.
Anyone able to point me in the right direction so I can suss out how its done and be able to decide if its worth having a go?
Cheers
Boots
Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 11:53 am
by Northern Bongolow
i will let you know shortly, taking chells off as we speak.bl**dy no1 exhaust manifold stud.

Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 12:29 pm
by redalan1971
if you have a spare i would swap it yourself. if you can wield a spanner and socketset with a slight degree of competancy it is a very easy job, just unbolt all the offending mountings and that heatshield and its quite straight forward. use plenty of plus gas on the bolts the night before starting to ease removal of the rusty nuts.
Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 12:29 pm
by Boots
Wilco.
Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 1:33 pm
by missfixit70
Bear in mind it's part of the cooling system, so you'll have to either clamp the coolant hoses or top up afterwards, either way it'll need to be bled properly, other than that, I can't see it being too complex -
http://www.lushprojects.com/bongopartsm ... mgno=.html
Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 1:54 pm
by mikeonb4c
missfixit70 wrote:Bear in mind it's part of the cooling system, so you'll have to either clamp the coolant hoses or top up afterwards, either way it'll need to be bled properly, other than that, I can't see it being too complex -
http://www.lushprojects.com/bongopartsm ... mgno=.html
Turbocooled Bongos - now there's a thought

Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 5:09 pm
by Northern Bongolow
Re: 'Turbo' How to Replace
Posted: Fri May 21, 2010 5:17 pm
by Northern Bongolow
turbo/exhaust manifold off.what a b*tch of a job.there is always one that wont budge or is gonna snap,i feel lucky there was two.
new mazda manifold gasket £11.00 plus vat and studs and some nuts ordered.
manifold needs/is getting skimmed as no1 was 1mm out and no8 was 0,5mm up and about to leak.