Page 1 of 6
Water pump replacement
Posted: Tue Apr 05, 2011 12:18 pm
by daveblueozzie
Ive got a brand new replacement water pump to fit on the bongo

, how easy a job is it for numbskull like me to fit

.

Re: Water pump replacement
Posted: Tue Apr 05, 2011 12:22 pm
by francophile1947
Ask Jeremy Clarkson - he's got a hammer for most jobs on a car

Re: Water pump replacement
Posted: Tue Apr 05, 2011 12:32 pm
by daveblueozzie
Re: Water pump replacement
Posted: Tue Apr 05, 2011 12:49 pm
by Barrington
I fitted mine last year i found it easy enough Dave but i done mine using my pit so that helped me out loads, i wouldnt like to attempt it on my back working with spanners too long in that posistion it will kill your arms, but it was easy enough mate just abit of a tight place to work thats all

Re: Water pump replacement
Posted: Tue Apr 05, 2011 1:32 pm
by helen&tony
Hi
Dave...
I did mine a few weeks ago.
Not hard, but you need an army of different sockets of varying lengths (10mm)....and don't forget to loosen the pulley nuts first! ( I did

)
All done from inside passenger compartment...P.M. me if you want some useful curses and swear words .
Top tip:...put some towelling over the front lip of chair base...or you'll end up with some rare ol' bruises
Cheers
Helen
Re: Water pump replacement
Posted: Tue Apr 05, 2011 1:52 pm
by widdowson2008
When you get the old one off, can you take some pics please? There is a hole in the case at the bottom. See if there has been any leaking going on if you can. Not easy to spot until the pump is off.
I helped spenner change his recently. Piece of p**s. .......................................Well, if the truth be known, he did the work while I was loafing around with a cup of tea in one hand and a fag in the other, shouting instructions

.
Helen gave some good tips there, particularly the one about loosening the pulley bolts BEFORE you remove the drive belts.
Re: Water pump replacement
Posted: Tue Apr 05, 2011 2:00 pm
by alant54
daveblueozzie wrote:Ive got a brand new replacement water pump to fit on the bongo

, how easy a job is it for numbskull like me to fit

.

Hi Dave...I for one I do not believe that you are a numbskull....

....BUT is it worth having a vote on this to see what everyone else thinks...?......

Re: Water pump replacement
Posted: Tue Apr 05, 2011 2:05 pm
by helen&tony
Hi Steve
Not my brainpower regarding the pulley bolts...that came from Allan's...with the pump....the swearwords are all my own effort
Cheers
Helen
Re: Water pump replacement
Posted: Tue Apr 05, 2011 8:53 pm
by daveblueozzie
Re: Water pump replacement
Posted: Tue Apr 05, 2011 9:09 pm
by widdowson2008
Your new one is identical to spenners (8 blades)
The original Mazda pump (1st pic) with the small hole. The impellor is a press (interference fit) on the shaft. The hole is to allow air to escape when the fan is pressed onto the shaft.
The new pump impellor is also a press fit. The reason it doesn't have the hole is probably down to manufacturing costs. Much cheaper to make the new one.
You may also have noticed that the impellor blades are slightly curved in the original pump, but flat faced on the new one. This will also be a cost cutting excercise. Flat blades are probably not as efficient as the curved ones???? Certainly don't appear to have similar blade face area. Hence the need for an increase in blade number from 6 to 8. Just a guess, but probably quite near the truth.
Daft question, but why are you changing the pump? Is it leaking?
Re: Water pump replacement
Posted: Tue Apr 05, 2011 9:19 pm
by daveblueozzie
widdowson2008 wrote:
Daft question, but why are you changing the pump? Is it leaking?
Not that i know of, but i do have a tiny coolant loss from somewhere that i cant find.
Ive been reading up a little and also been advised to change it.
The Japanese change the water pump when they change their stat, which is what i am doing.
Its a bit of belts and braces preventative maintenance.
Re: Water pump replacement
Posted: Wed Apr 06, 2011 11:57 am
by bigdaddycain
Re: Water pump replacement
Posted: Wed Apr 06, 2011 12:05 pm
by haydn callow
daveblueozzie wrote:widdowson2008 wrote:
Daft question, but why are you changing the pump? Is it leaking?
Not that i know of,
but i do have a tiny coolant loss from somewhere that i cant find.
Ive been reading up a little and also been advised to change it.
The Japanese change the water pump when they change their stat, which is what i am doing.
Its a bit of belts and braces preventative maintenance.
Check the underside of the expansion tank!!
Re: Water pump replacement
Posted: Wed Apr 06, 2011 12:10 pm
by widdowson2008
and have a look at this. This happened to me recently. Didn't appear to have a coolant loss, BUT would have done if Ady hadn't spotted it.
The old core plug actually had a pinhole in it that you could see through. Gets me a little concerned when I wonder how many other similar potential leak spots are dotted around the Bongo
http://www.igmaynard.co.uk/bongo/forum/ ... =3&t=47878
Re: Water pump replacement
Posted: Wed Apr 06, 2011 12:16 pm
by bigdaddycain
haydn callow wrote:daveblueozzie wrote:widdowson2008 wrote:
Daft question, but why are you changing the pump? Is it leaking?
Not that i know of,
but i do have a tiny coolant loss from somewhere that i cant find.
Ive been reading up a little and also been advised to change it.
The Japanese change the water pump when they change their stat, which is what i am doing.
Its a bit of belts and braces preventative maintenance.
Check the underside of the expansion tank!!
Bone dry, already checked it. Very rare that the tanks fail on bongo's in my experience, they get mucky yes, but faliure is an extremely rare occurence!
