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Bongo resurection - new built cylinder head ready to go!
Posted: Fri Jun 03, 2011 3:45 am
by progroup
Hello folks, I am a bit chipper tonight considering that I won't be suffering much longer from 'Bongo Syndrome' or 'BS' for short.
I have paid my entry dues into the Bongo Club let me tell ya!

BongoBlues has boosted my intake of anti-depresents too!
Seriously though; I wanted to share each step of the way so that any unsuspecting BongoNut might capitalize on my experience complete w/pics too!
The following link should direct you back to "another looming head job" the originating thread:
http://www.igmaynard.co.uk/bongo/forum/ ... 9&start=45
I continue to add more pics as the job progresses on my 'DropBox' site. I will post new uploaded pictures shortly and provide you a link for viewing.

Re: Bongo resurection - new built cylinder head ready to go!
Posted: Fri Jun 03, 2011 2:31 pm
by progroup
Re: Bongo resurection - new built cylinder head ready to go!
Posted: Sun Jun 12, 2011 9:08 am
by progroup
here are pics which show my progress of resurection. New ones added daily!
These pics are submitted with a view of helping the community of Bongo owners/operators towards general maintainence. I assume no specific liability for my suggestions as a general machanic.
The pics are provided as a response to other forum members requests. These pics are taken to illustrate my experiece
Re: Bongo resurection - new built cylinder head ready to go!
Posted: Sun Jun 12, 2011 9:34 am
by maxheadroom
great pictures progroup

Re: Bongo resurection - new built cylinder head ready to go!
Posted: Sun Jun 12, 2011 11:09 am
by mister munkey
Re: Bongo resurection - new built cylinder head ready to go!
Posted: Mon Jun 13, 2011 12:50 am
by progroup
Today I encountered a few minor setbacks. The Head Gasket Set appears to be missing some parts. Specifically the oil filler-to-head gasket & top water inlet-to-head.
Does anybody know about the little micro "O" ring between #2 & #3 cylinder
It is not in the gasket set I ordered. So, where is it?
Help

Re: Bongo resurection - new built cylinder head ready to go!
Posted: Mon Jun 13, 2011 7:20 am
by progroup
progroup wrote:here are pics which show my progress of resurection.
http://www.dropbox.com/gallery/11334027 ... n?h=2b1c96
New ones added daily!
These pics are submitted with a view of helping the community of Bongo owners/operators towards general maintainence. I assume no specific liability for my suggestions as a general machanic.
The pics are provided as a response to other forum members requests. These pics are taken to illustrate my experiece
http://www.dropbox.com/gallery/11334027 ... n?h=2b1c96
Re: Bongo resurection - new built cylinder head ready to go!
Posted: Mon Jun 13, 2011 7:29 pm
by progroup
progroup wrote:Today I encountered a few minor setbacks. The Head Gasket Set appears to be missing some parts. Specifically the oil filler-to-head gasket & top water inlet-to-head.
Does anybody know about the little micro "O" ring between #2 & #3 cylinder
It is not in the gasket set I ordered. So, where is it?
Help

I called my UK supplier - as it turned out they had opened the head set to remove the valve guide seals [not required for a built head], and must have droppped the little bag containing all the rubber based seals. They are sending a set out today!
