Page 1 of 1

Starting problem

Posted: Sun Jun 12, 2022 10:53 am
by bongotoffee
Bongo 2.5 diesel starts when it feels like. Started first time this morning, second time not turning over at all, the AC display goes blank.
This happens most days now, when we are on our way home it won't start. After a few minutes it will start again.

Any ideas?

Hoping we can get to Stourport.

Re: Starting problem

Posted: Sun Jun 12, 2022 10:56 am
by g8dhe
Sounds like the starter motor contactors have worn out they are a replacement item;
parts from eBay https://www.ebay.co.uk/sch/i.html?_nkw= ... r+Contacts
and there is a Youtube video on repair https://www.youtube.com/watch?v=5pnySma88gY

Be aware that if you have the cold start version which had the extra battery then the starter motor and contacts can't be replaced as they are inside the motor casing itself rather than external to the motor.

Re: Starting problem

Posted: Sun Jun 12, 2022 11:18 am
by bongotoffee
Thanks Geoff. That looks straightforward enough to try it myself.

Re: Starting problem

Posted: Sun Jun 12, 2022 11:49 am
by bongotoffee
Would this be OK? I could have it for Friday.
https://www.ebay.co.uk/itm/252588723259 ... XQltxQ6yoB

Re: Starting problem

Posted: Sun Jun 12, 2022 12:07 pm
by g8dhe
I imagine so provided as I say your not a Northern Japan Cold start model with the extra battery and valve in the exhaust which has the different model of starter motor, you would also have this switch on the dash the righthand side of the two switches;
cold_start_switch.jpg
cold_start_switch.jpg (12.52 KiB) Viewed 746 times

Re: Starting problem

Posted: Sun Jun 12, 2022 12:17 pm
by bongotoffee
No, it's the standard one. Many thanks.

Re: Starting problem

Posted: Sun Jun 12, 2022 2:18 pm
by teenmal
Its always worthwhile cleaning the battery terminals and making sure they are tight, also the starter feed.

Re: Starting problem

Posted: Sun Jun 12, 2022 2:51 pm
by g8dhe
Good point, it could be a dodgy battery connections indeed.

Re: Starting problem

Posted: Mon Jun 13, 2022 6:31 pm
by bongotoffee
I couldn't get the bolts out of the starter motor with my pathetic socket set, so settled for hitting it with a hammer. Seemed to do the trick. Not a permanent fix, I am getting a heavier duty socket set and have given the bolts a soak in WD40.