problems closing roof

Technical questions and answers about the Mazda Bongo

Moderators: Doone, westonwarrior

Post Reply
alison
Apprentice Bongonaut
Posts: 5
Joined: Mon Sep 04, 2006 3:53 pm

problems closing roof

Post by alison » Tue Jun 22, 2010 10:10 am

Hello
Does anyone know what the problem is with the raising roof on my bongo?
It has been creaking for quite a while but at the bongo bash on Saturday it groaned and juddered as it raised but it then refused to close when I tried to lower it on Sunday. Nothing happened apart from the beeps which then became faster. I pressed the switch several times and then gently tugged the roof. The roof eventually creaked and started to close (after quite a while). This was not a smooth action, the roof jumped and juddered all the way down, stopping and starting.
Is this a problem with the motor, or do the struts need re-gassing etc? And does anyone know where I can take the van to get the work done to repair the roof please?
Many thanks for any help you can give.
Alison
alisonc
mrdeano

Re: problems closing roof

Post by mrdeano » Tue Jun 22, 2010 11:11 am

I'd check for a rubbed wire, or no proper contact being made, other wise, is the motor engaging properly, does any guides need a spray of lubricant? something stuck/jammed somewhere.
Only way you are going to find out is have a decent look at what can go wrong and take it from there. Wait for a sunny day and pop it open and put your head through the manhole to check what is happening.
Struts only need gassing when they no longer are holding the weight, such as the back door of any station wagon and it creeks down slowly. Usually it is just as quick to replace the strut.
I have a Delica L400 and the sunroof played up only because there is a holding screw for the drive motor not being properly screwed in (in other words coming loose).
Let me know what you find.
User avatar
mikeonb4c
Supreme Being
Posts: 22877
Joined: Sun Nov 05, 2006 10:49 pm
Location: Living with Mango Bongo in the North West but with a tendency to roam
Contact:

Re: problems closing roof

Post by mikeonb4c » Tue Jun 22, 2010 2:15 pm

alison wrote:Hello
Does anyone know what the problem is with the raising roof on my bongo?
It has been creaking for quite a while but at the bongo bash on Saturday it groaned and juddered as it raised but it then refused to close when I tried to lower it on Sunday. Nothing happened apart from the beeps which then became faster. I pressed the switch several times and then gently tugged the roof. The roof eventually creaked and started to close (after quite a while). This was not a smooth action, the roof jumped and juddered all the way down, stopping and starting.
Is this a problem with the motor, or do the struts need re-gassing etc? And does anyone know where I can take the van to get the work done to repair the roof please?
Many thanks for any help you can give.
Alison

Where are you based Alison? My roof failed recently and I found it best to take it ot a Bongo specialist as they are heavy bits of kit to be getting to grips with.
alison
Apprentice Bongonaut
Posts: 5
Joined: Mon Sep 04, 2006 3:53 pm

Re: problems closing roof

Post by alison » Tue Jun 22, 2010 2:28 pm

Hello

I am based in South East London (Lewisham).

Thanks

Alison
alisonc
alison
Apprentice Bongonaut
Posts: 5
Joined: Mon Sep 04, 2006 3:53 pm

Re: problems closing roof

Post by alison » Thu Jul 15, 2010 7:33 am

I took the vehicle to an auto electrics garage where they greased the runners and cleaned up the joints and bits on the roof. They said they thought the gas struts were okay and the problem was with the motor which was just getting worn out but should still work for a while. I have lifted the roof again since but it does raise very slowly and still creaks and judders as it lowers.
Does anyone know where I can get a new motor fitted or the costs of this?
Any advice much appreciated.
Alison
alisonc
wishmaster
Tribal Elder
Posts: 598
Joined: Sat Mar 14, 2009 8:50 pm
Location: mid glamorgan

Re: problems closing roof

Post by wishmaster » Thu Jul 15, 2010 9:08 am

Hi Alison, you could try someone like `bongobits`or you can look in the `breaking bongo`s `section and see if anyone has a motor going spare, give em a PM and check :wink:

Good luck

Izzy
I have a plan and its as HOT as my pants

IZZY

http://s633.photobucket.com/albums/uu57/izzy2619/
Jacobus

Re: problems closing roof

Post by Jacobus » Thu Jul 15, 2010 5:08 pm

Hi Alison,

I had a problem this morning when roof would not lower could not understand why, I then put my foot on accelerator and brought the revs up a bit and low and behold no longer a problem. I recently had a new alternator fitted so am guessing that perhaps the revs are not as high as they were originally. worth a try, cheaper than a new motor. :) Jacobus
alison
Apprentice Bongonaut
Posts: 5
Joined: Mon Sep 04, 2006 3:53 pm

Re: problems closing roof

Post by alison » Thu Jul 15, 2010 5:27 pm

Thank you for the advice. I will go and try revving the engine.
I checked out the websites given earlier and booked the vehicle in to a garage today to have two replacement motors fitted next week (I think there is one for each side for the roof).
It is interesting that you mention having replaced your alternator as I had a completely flat battery two or three months ago and had to get the AA out. I think I need a new battery and doesn't the alternator charge that?
Don't know anything about mechanical/electrical things but could there be a link or am I really showing my ignorance?

Many thanks

Alison
alisonc
User avatar
missfixit70
Supreme Being
Posts: 12431
Joined: Fri Jun 01, 2007 3:53 pm
Location: weymouth

Re: problems closing roof

Post by missfixit70 » Thu Jul 15, 2010 5:59 pm

If the battery is struggling then it will definitely show with the motors being slower, I take it you are raising & lowering it with the engine running?
It could just be a matter of lack of use & everything being stiff, if you run it up & down a few times & lubricate all the moving bits again with something like PTFE lube, don't want anything like heavy grease on there. It needs doing regularly too as it gest washed/blown off with the weather.
You can't polish a turd - but you can roll it in glitter.
User avatar
mikeonb4c
Supreme Being
Posts: 22877
Joined: Sun Nov 05, 2006 10:49 pm
Location: Living with Mango Bongo in the North West but with a tendency to roam
Contact:

Re: problems closing roof

Post by mikeonb4c » Thu Jul 15, 2010 9:21 pm

alison wrote:Thank you for the advice. I will go and try revving the engine.
I checked out the websites given earlier and booked the vehicle in to a garage today to have two replacement motors fitted next week (I think there is one for each side for the roof).
It is interesting that you mention having replaced your alternator as I had a completely flat battery two or three months ago and had to get the AA out. I think I need a new battery and doesn't the alternator charge that?
Don't know anything about mechanical/electrical things but could there be a link or am I really showing my ignorance?

Many thanks

Alison
I'll be very interested to hear how you got on with this, where the garage sourced the motors (which garage is it?), and what the cost as I wonder if I might treat mine similarly one day. Sorry I didn't get back to you after my earlier question. Sometimes this forum doesn't seem to flag up that there is a new post on a thread (and since I lose the plot also....... :oops:)
User avatar
g8dhe
Supreme Being
Posts: 10850
Joined: Sun Apr 13, 2008 10:06 pm
Location: Worthing, West Sussex.

Re: problems closing roof

Post by g8dhe » Thu Jul 15, 2010 10:27 pm

Bell hill have some AFT motors according to there Ebay shop;
http://cgi.ebay.co.uk/MAZDA-BONGO-AFT-R ... 2ea8676ef3
Geoff
2001 Aero V6, AFT, full side conversion.
User avatar
mikeonb4c
Supreme Being
Posts: 22877
Joined: Sun Nov 05, 2006 10:49 pm
Location: Living with Mango Bongo in the North West but with a tendency to roam
Contact:

Re: problems closing roof

Post by mikeonb4c » Fri Jul 16, 2010 6:03 am

g8dhe wrote:Bell hill have some AFT motors according to there Ebay shop;
http://cgi.ebay.co.uk/MAZDA-BONGO-AFT-R ... 2ea8676ef3
Good spot there Geoff and thanks. Reassuring in case one is needed. I'd love to get new ones if not too much money, in case the old ones are tired.
alison
Apprentice Bongonaut
Posts: 5
Joined: Mon Sep 04, 2006 3:53 pm

Re: problems closing roof

Post by alison » Sat Jul 17, 2010 5:50 pm

I have tried revving the engine while raising the roof and it certainly went up much better than before although I couldn't rev the engine while putting the roof down.
The garage I have booked the vehicle into is Ben Hill in Somerset where they will fit second hand parts.
Bongo Bits sell new motors at approx £143 each plus vat and can get these very quickly.

I am wondering now if my vehicle needs a new battery or alternator. I will do a few more tests tomorrow.

Thanks for your help

Alison
alisonc
wishmaster
Tribal Elder
Posts: 598
Joined: Sat Mar 14, 2009 8:50 pm
Location: mid glamorgan

Re: problems closing roof

Post by wishmaster » Sun Jul 18, 2010 3:54 pm

alison wrote:I have tried revving the engine while raising the roof and it certainly went up much better than before although I couldn't rev the engine while putting the roof down.
The garage I have booked the vehicle into is Ben Hill in Somerset where they will fit second hand parts.
Bongo Bits sell new motors at approx £143 each plus vat and can get these very quickly.

I am wondering now if my vehicle needs a new battery or alternator. I will do a few more tests tomorrow.

Thanks for your help

Alison
If your still unsure ask Bell Hill to take a look for you while your there, could kill 2 birds with one stone so to speak :D

Izzy
I have a plan and its as HOT as my pants

IZZY

http://s633.photobucket.com/albums/uu57/izzy2619/
User avatar
mikexgough
Supreme Being
Posts: 6158
Joined: Mon Sep 08, 2008 9:02 pm
Location: Cambridgeshire - where the all the Slodgers reside
Contact:

Re: problems closing roof

Post by mikexgough » Sun Jul 18, 2010 6:22 pm

You will be sorted with Tom at Bell Hill......... great people, I think you also might want to invest in a new battery.......even if you wait until just before the autumn...
Conversant with Bongo Top Pinion Oil Seals

Bongo owning Velotech Cycle Mechanic
Post Reply

Return to “Techie Stuff”