Diesel pump seals

[gazza]

Can anyone help. I replaced my Diesel pump seals today as per the fact sheet.
When I removed the dome shaped cover at the front the plunger and a cup shaped cap fell out.
I have put the new seals in and the dome shaped cap back on , but cannot get the engine to start.
Tried cranking with the pedal fully pressed.

Can anyone tell me which way round the bits that fell out go?

I have tried them all different ways round.
I've got some pics of the bits but can't work how to put them on.
Thanks

Garry

[g8dhe]

Have you looked at the Lush projects site ? Not sure if this diagram helps http://www.lushprojects.com/bongopartsm ... mgno=.html

[mikexgough]

This might help....... if you have the later "fly by wire" I have that too.....Here

[gazza]

Thanks for the replies , but this diagram doesn't show the bits behind the dome cover.
Garry

[roofraisers]

This thread by dandywarhol shows how to change the pump seals with pictures http://www.igmaynard.co.uk/bongo/forum/ ... pump+seals

It could also be a case of air in the injection pump & it just wants bleeding.This thread should help http://www.igmaynard.co.uk/bongo/forum/ ... pump+seals

Nigel

[gazza]

These are the parts that fell out , that i'm struggling to get the right way round


http://i1231.photobucket.com/albums/ee5 ... 3474-1.jpg

[roofraisers]

After looking at your photo & then re-reading my attached threads I am unclear which way round the 2 items should be assembled but I am certain they should be inserted into the injection pump before the coil springs.I would try putting your 2 items together & seeing which way they seem to fit together best (look closely at score marks & other stained impressions of metal contact) & does one end of the pin fit inside the inner spring better than the other.

You could try sending Colyn a P.M to see if he can remember how he put his back together & give you some advice, but it is a while since he has been active on the forum....

If you do get it sorted, a couple of photo's of the correct assembly may be beneficial for the future.... I would take some photo's of the arrangement you try so know which combination you have tried if & when you have to take it to pieces again until you get it right.
Good Luck

Nigel

[rita]

Hi,as suggested contact Colyn,in the meantime this might help.

http://www.igmaynard.co.uk/bongo/forum/ ... mp#p420201

Cheers..